**3CPV Semi-Automatic Tube End Finishing Machine**
**Description:**
The 3CPV semi-automatic tube end finishing machine is a versatile and efficient solution for preparing metal tubes. It is designed to perform chamfering, squaring, deburring, flaring, and beading on both the inside and outside of round metal tubes. This machine allows users to switch between different functions by simply changing the tooling, making it a flexible choice for various applications.
**Model:**
3CPV
**Application:**
This machine is ideal for processing metal tubes in industries such as automotive, HVAC, and manufacturing. It can handle a wide range of materials including stainless steel, aluminum alloys, and titanium, ensuring high-quality finishes for diverse applications.
**Introduction:**
The 3CPV tube end finishing machine offers a comprehensive set of functions in one unit. Whether you need to create a bead, flare, or simply deburr and square the end of a tube, this machine is equipped to handle all these tasks efficiently. The ease of switching between operations makes it a cost-effective and time-saving solution.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube WT for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube WT for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: All types of titanium alloys, stainless steel, and aluminum alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for flaring and beading operations.
3. Pneumatic clamping ensures tight grip without damaging the tube.
4. Thin clamps and dies enable processing of short tubes (minimum length 15 mm).
5. Feed cylinder control is linked with the clamping cylinder for smooth and automated operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise speed adjustment.
7. Tube feeding length positioning ensures consistent and repeatable results.
8. Eccentric flaring center allows for multiple sizes and wall thicknesses.
9. Dies for chamfering/deburring/squaring can also be used for flaring, reducing tooling requirements.
**Main Components:**
1. Top-mounted spindle for easy access, especially suitable for complex-shaped tubes.
2. Variable frequency motor control for high precision.
3. Front-mounted clamp capable of gripping tubes as short as 15 mm.
4. Smart chip groove design in the clamp for efficient dust removal.
5. Dual feed system (cylinder and handwheel) for smoother operation.
6. Adjustable tube feed stopper with mechanical locking.
7. Spindle feed position ensures consistent processing and avoids interference.
8. Protective cover and waste box for operator safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for a variety of tube sizes and wall thicknesses.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing the need for multiple tools.
3. **Die Adapter:** Designed for small-diameter tubes.
4. **Squaring/Deburring Head:** Adjustable blade positions for different tube dimensions and wall thicknesses.
5. **Beading Head:** Works with beading tips or arbor to process tubes as small as 6 mm.
This machine is a reliable and efficient solution for tube end finishing, offering flexibility, precision, and durability. Perfect for manufacturers looking to streamline their production processes while maintaining high-quality standards.
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