Tube End Flaring Machine with Ce Certificate (3CPV)
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**3CPV Semi-Automatic Tube End Finishing Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finishing Machine is a versatile and efficient solution for processing metal tubes. It can perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round metal tube ends. This machine is designed to handle a wide range of tube sizes and materials, making it ideal for various industrial applications.
**Model:**
3CPV
**Application:**
This machine is widely used in industries that require precise tube end finishing, including automotive, HVAC, and manufacturing sectors. It ensures high-quality finishes while maintaining efficiency and ease of use.
**Introduction:**
With the 3CPV Tube End Finishing Machine, you can prepare tube ends with a bead or flare, or simply deburr and square them. Each machine is capable of performing all these functions, requiring only a simple tool change to switch between operations. This flexibility makes it an essential tool in any workshop or production line.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (varies depending on material and wall thickness)
- Tube Material: All kinds of titanium alloys, stainless steel, aluminum alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die change allows for flaring and beading processing.
3. Cylinder clamping ensures tight grip without damaging the tube.
4. Thin clamps and dies allow for a minimum tube length of 15 mm.
5. Feed cylinder control is linked with the clamp cylinder, ensuring smooth and safe operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precision.
7. Tube feeding length positioning ensures accuracy and repeatability.
8. The eccentric flaring center allows for multiple sizes and wall thicknesses.
9. Dies for chamfering/deburring/squaring can also be used for flaring, reducing tooling requirements.
**Main Components:**
- Top spindle with excellent accessibility, ideal for complex-shaped tubes.
- Variable frequency motor control for high-precision spindle operation.
- Front-mounted clamp capable of gripping tubes as short as 15 mm.
- Smart chip groove design in the clamp for efficient dust removal.
- Dual feed modes (cylinder and handwheel) for smoother operation.
- Adjustable tube feed stopper for accurate positioning.
- Spindle feed position ensures consistent processing and no interference.
- Organic glass protective cover and waste box for safety and cleanliness.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that enables various sizes and wall thicknesses of tube flaring.
2. **Flaring Dies:** Can be used directly for chamfering, deburring, and squaring, reducing die changes.
3. **Die Adapter:** Designed for small-diameter tubes to expand tooling versatility.
4. **Squaring/Deburring Head:** A smart head with adjustable blades for different tube dimensions and wall thicknesses.
5. **Beading Head:** Used with a beading tip or arbor, capable of handling tubes as small as 6 mm.
This machine is not just a tool but a reliable partner in your production process. Whether you're working with stainless steel, aluminum, or titanium, the 3CPV offers unmatched performance, durability, and adaptability. Its user-friendly design and advanced features make it a must-have for any modern workshop looking to enhance productivity and quality.