Hydraulic Tube End Flaring Machine with Ce Certificate (2CPV)

2CPV Table Model Tube End Finish Machine
Description: Table Model Tube End Finish Machine
Model: 2CPV
Application:Designed for deburring, flaring, and beading of both the inner and outer ends of metal round tubes. This versatile machine is ideal for a wide range of industrial applications where precision and efficiency are required.
Introduction:
The 2CPV tube end finish machine is a high-performance device that can prepare tube ends with a bead or flare, or simply deburr and square them. With the ability to perform all these functions, this machine offers great flexibility by only requiring a tool change to switch between operations. It’s an essential tool for any workshop involved in tube processing.
Main Specifications:
  1. Dimensions: 460 x 650 x 380 mm (excluding protruding parts)
  2. Weight: 160 kg
  3. Power Supply: 220V ±10%, 50Hz/60Hz, single phase
  4. Power: 1 kW
  5. Air Pressure: 0.4-0.8 MPa;
  6. Clamping Mode: Pneumatic;
  7. Clamping Force: ≥5 kN;
  8. Rotation Axis: Asynchronous Motor, 0.75 kW;
  9. Coaxial of Rotation Spindle with Clamping Shaft: ≤0.02 mm;
  10. Rotation Axis Deflection: ≤0.01 mm;
Capacity:
  1. Tube OD of Chamfer/Squaring/Deburring: Φ6–50 mm;
  2. Tube WT of Chamfer/Squaring/Deburring: ≤10 mm;
  3. Tube OD of Flaring: Φ3–50 mm;
  4. Tube WT of Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm;
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage;
  6. Tube OD of Beading: Φ6–45 mm;
  7. Tube WT of Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm;
  8. Beading Method: Inner Diameter Rotary Swage;
  9. Minimum Clamp Length: 10 mm (varies based on material and wall thickness);
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloys;
Features:
  1. One clamping operation allows for squaring, deburring, and chamfering of both inside and outside tube ends simultaneously.
  2. Quick die changes allow for efficient flaring and beading processes.
  3. Pneumatic cylinder clamping ensures tight grip while minimizing damage to the tube.
  4. Thin clamps and dies enable processing of tubes as short as 10 mm, making it ideal for complex shapes.
  5. Integrated operating lever and clamping cylinder system streamline the process: pull the lever to clamp, advance the spindle, release the lever to retract, and automatically open the clamp.
  6. Equipped with an asynchronous motor spindle with variable frequency control, allowing for optimal performance across different materials.
  7. Tube feeding length positioning function ensures consistent processing and repeatable accuracy.
  8. Eccentric flaring center design enables multiple sizes and wall thicknesses to be processed with a single tool.
  9. Chamfer/deburring/squaring dies can also be used for flaring, reducing the need for multiple tools and saving time during setup.
Main Components:
  1. Top-mounted spindle with excellent accessibility, ideal for processing bent or complex-shaped tubes.
  2. Variable frequency control for precise motor speed adjustment, ensuring accurate machining.
  3. Front-mounted clamp capable of securing tubes as short as 10 mm. The compact design ensures good access for complex tubing operations.
  4. Smart chip groove design in the clamp helps direct debris into the waste box efficiently.
  5. Mechanical lever system reduces feed speed for smoother and more efficient operation.
  6. Tube feed stopper automatically drops when the spindle advances, with adjustable feed length and mechanical locking capability.
  7. Spindle feed position ensures consistent feed and avoids interference between the spindle and clamp.
  8. Organic glass protective cover and waste box provide safe operation and efficient waste collection.
Tooling:
  1. Flaring Center: An eccentric shaft design that allows for multiple sizes and wall thicknesses of tubes to be flared using a single center. Hydraulic Tube End Flaring Machine with CE Certificate (2CPV)
  2. Flaring Dies: Designed to double as chamfer/deburring/squaring dies, reducing the number of required tools and improving efficiency. Hydraulic Tube End Flaring Machine with CE Certificate (2CPV)
  3. Squaring/Deburring Head: A smart design with adjustable blade positions, allowing one set of blades to handle squaring, deburring, and chamfering for various tube dimensions and wall thicknesses. Hydraulic Tube End Flaring Machine with CE Certificate (2CPV)
  4. Beading Head: Used with a beading tip or arbor, capable of handling tubes as small as 6 mm. Hydraulic Tube End Flaring Machine with CE Certificate (2CPV)

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