**2CPV Table Model Tube End Finish Machine**
**Description:**
The 2CPV Table Model Tube End Finish Machine is a versatile and efficient device designed for processing the ends of metal tubes. It can perform deburring, flaring, and beading on both the inside and outside of round tubes. This machine is ideal for industries that require precision and reliability in tube end finishing tasks.
**Model:**
2CPV
**Application:**
This machine is used for deburring, flaring, and beading of the internal and external ends of metal round tubes. It is suitable for various applications, including automotive, aerospace, and industrial manufacturing.
**Introduction:**
With the 2CPV Tube End Finish Machine, you can prepare tube ends with a bead or flare, or simply deburr and square them. The machine is highly flexible, as it can handle all these functions with just a simple change of tooling. This makes it an excellent choice for manufacturers looking to streamline their production processes.
**Main Specifications:**
- Dimensions: 460 x 650 x 380 mm (excluding protruding parts)
- Weight: 160 kg
- Power Supply: 220V ±10%, 50Hz/60Hz, single phase
- Power: 1 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥5 kN
- Rotation Axis: Asynchronous Motor, 0.75 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ3–50 mm
- Tube WT for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–45 mm
- Tube WT for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 10 mm (depending on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation allows for squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for flaring and beading operations.
3. Pneumatic cylinder clamping ensures tight gripping without damaging the tube.
4. Thin clamps and dies enable processing of tubes as short as 10 mm.
5. The operating lever and clamping cylinder work together for smooth and efficient operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise adjustments.
7. Tube feeding length positioning ensures accuracy and repeatability.
8. The eccentric flaring center can process various sizes and wall thicknesses.
9. Dies for chamfering, deburring, and squaring can also be used for flaring, reducing die specifications.
**Main Components:**
1. Top-mounted spindle for easy access, especially for bent or complex-shaped tubes.
2. Variable frequency motor control for high-precision spindle operation.
3. Front-mounted clamp capable of handling minimum 10 mm straight tubes.
4. Chip groove design in the clamp for smooth dust removal into the waste box.
5. Connecting rod mechanical lever reduces feed speed for smoother operation.
6. Adjustable tube feed stopper with mechanical lock for accurate positioning.
7. Spindle feed position ensures consistent processing and avoids interference.
8. Protective organic glass cover and waste box for safety and cleanliness.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that allows for multiple sizes and wall thicknesses to be processed with one specification.
2. **Flaring Dies:** Designed to be used for chamfering, deburring, and squaring, reducing the need for multiple die sets.
3. **Squaring/Deburring Head:** Smart design with adjustable blade positions, allowing one set of blades to handle different tube dimensions and wall thicknesses.
4. **Beading Head:** Works with beading tips or arbor, capable of processing tubes as small as 6 mm.
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