What Is Scaffolding?

What Is Scaffolding?

Scaffolding is a temporary structure typically built using metal poles and wooden planks, designed to support workers, inspectors, cleaners, and others who need to operate at heights. It serves as a critical tool in construction, maintenance, and repair projects for buildings, bridges, and other man-made structures.

[Note: This article focuses on scaffolding in industrial contexts. For insights into scaffolding in education, we suggest reading this article from Grand Canyon University.]

Historically, the use of scaffolding dates back to the Stone Age. Evidence shows that scaffolding was used over 17,000 years ago by the creators of the famous Paleolithic cave paintings at Lascaux. Across ancient civilizations—such as those in China and Egypt—rudimentary scaffolds were constructed using wood and tied together with ropes.

In today’s world, scaffolding has evolved significantly from its early forms. It now comes in various designs and materials, catering to different needs and environments.

This article will explore the current applications of scaffolding, its types and components, how to build it, and the decision between renting or purchasing. We'll also examine how new drone technology is helping to reduce the need for scaffolding in many industries.

What Is Scaffolding?

A scaffold, also known as scaffolding or staging, is a temporary structure providing a stable platform for work at height or in hard-to-reach areas. These structures are frequently used in construction, maintenance, or repair of buildings, bridges, and other structures to support work crews and materials.

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The Benefits of Scaffolding

Despite its long history, scaffolding remains one of the most effective methods for working at heights. Here are the main advantages of using scaffolding:

  • Accessibility. Scaffolding offers unrestricted and stable access to nearly any part of a structure.

  • Balanced work. It provides workers with a solid footing, enabling them to maintain balance while performing tasks in various positions.

  • Easy assembly and disassembly. Scaffolding is relatively simple to construct and dismantle, making it a quick solution for many projects.

  • Durability. Most scaffolds are highly durable, whether made of wood or steel, ensuring long-term reliability.

  • Safety. One of the most significant benefits of scaffolding is safety. It provides a secure platform for workers, minimizing the risk of falls. However, the ultimate goal is to reduce or eliminate the need for workers to be present at height. In the final section, we’ll discuss how drones are helping inspectors minimize their exposure to height-related risks.

  • Efficient bridging. Many construction activities require workers to traverse long and winding paths to reach certain locations, wasting valuable time. Scaffolding can bridge gaps, significantly reducing travel time for workers.

The Risks of Working on Scaffolding

Working at heights always carries risks, and scaffolding is no exception. According to the U.S. Occupational Safety and Health Administration (OSHA):

  • Scaffold-related accidents cause about 4,500 injuries and 60 deaths annually in the U.S.

  • Falls from scaffolding account for roughly 25% of all workplace fatalities.

  • About 72% of those injured cited causes such as planking or support failures, slips, or being struck by falling objects.

  • The most common safety violation on construction sites involves inadequate fall protection training.

While these statistics are specific to the U.S., extrapolating globally suggests hundreds of deaths and tens of thousands of injuries worldwide due to scaffolding work every year.

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Despite its prevalence, the injury rate isn’t alarmingly high. However, it’s important to note that working on scaffolding inherently carries risks. Avoiding such work can enhance overall safety.

Curious about the most common dangers associated with scaffolding work? Here they are:

  • Defects. Faulty scaffolding often leads to accidents. Examples include compromised steel tubing or misaligned screws.

  • Falling objects. Tools, materials, or debris falling from scaffolding can cause injuries. A best practice is to cover each level of scaffolding to prevent such incidents.

  • Weather. Working at height on partially constructed buildings during changing weather conditions is extremely risky. Rain or snow can make planking slippery, while temperature fluctuations can compromise attachment points, causing planks to loosen, crack, or fail.

  • Ignoring safety standards. Other factors contributing to serious and fatal accidents include overloading scaffolding and positioning it near hazardous energy sources.

  • Inadequate training. Both constructing and working on scaffolding require specialized training. Builders must be trained in specific scaffolding construction and safety standards, while workers must understand associated risks.

  • Inadequate or weak planking. Scaffolding for all types of work must have sturdy planking for worker safety. Fall risks can arise from weakened or insufficient scaffolding supports, posts, mast climbers, pump jacks, and other mechanisms.

  • Inexperience, incompetence, and negligence. Working on a construction site with untrained or inexperienced individuals—or those who don’t take safety seriously—is extremely dangerous, especially when scaffolding is involved.

  • Inadequate safety equipment. Even when scaffolds are properly designed, manufactured, and constructed, workers still need access to appropriate safety gear.

  • Poor construction. Improper scaffolding construction often leads to accidents, such as failing to attach all attachment points correctly, neglecting to install bracing, or omitting guardrails.

  • Poor maintenance. Scaffolding must be regularly maintained to remain structurally sound. Old materials can degrade over time, and inadequate maintenance can create slippery surfaces and other hazards.

Applications of Scaffolding

Scaffolding is widely used for various activities. Here are some of the most common applications:

Cleaning

Workers often use scaffolding to clean windows and other parts of tall buildings.

Construction

Scaffolding is essential for construction, allowing workers to stand safely at heights. This is particularly important for skyscrapers and other high-rise structures but is also common for ground-level construction tasks.

Industrial Inspections

One of the top uses of scaffolding is for inspections. It enables inspectors to reach areas otherwise inaccessible to conduct visual inspections or non-destructive testing (NDT).

Inspectors frequently use internal scaffolding or other temporary structures for internal inspections, such as those conducted inside large industrial boilers or pressure vessels, as well as for external inspections. Regardless of the specific inspection, scaffolding allows inspectors to access heights and gather necessary data to meet regulatory requirements.

Maintenance

Inspections usually precede maintenance efforts, identifying areas requiring attention. Once inspectors identify these areas, maintenance workers address defects by standing on scaffolding to perform repairs.

Other Uses

Varieties of scaffolding are also utilized in:

  • Art installations

  • Concert stages

  • Exhibition stands

  • Grandstand seating

  • Observation towers

  • Shoring

  • Ski ramps

Alternatives to Scaffolding: Using Inspection Drones

We’ve already discussed the drawbacks of relying on scaffolding, from height-related risks to dropped tools and the time-consuming process of erection and dismantling. Depending on the project, alternatives exist, such as rope access, which can be more flexible and targeted.

For industrial inspections, including visual surveys and non-destructive testing, drones are emerging as a practical alternative to scaffolding. Drone inspections enable inspectors to gather the necessary data remotely, eliminating the need to put themselves at risk.

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Drones like Flyability's Elios 3 (pictured above) can fly to elevated locations to capture high-quality visual data, allowing inspectors to reduce or even completely eliminate the need for scaffolding or rope access. These drones are modular, enabling them to carry different sensors depending on the task, from ultrasonic thickness gauges to radiation dosimeters.

Here are some key reasons why inspectors are increasingly opting for drones over traditional scaffolding:

  • Safety. Since drones can collect visual data remotely, inspectors don’t need to expose themselves to danger by working at heights.

  • Cost Savings. Erecting and dismantling scaffolding for inspections can be incredibly expensive, sometimes costing tens or even hundreds of thousands of dollars. Using drones can drastically reduce the need for scaffolding, resulting in significant cost savings for companies.

  • Reduced Downtime. Scaffolding takes a long time to set up and remove, which can prolong asset downtime and incur additional costs. By reducing or eliminating the need for scaffolding, drones can significantly boost efficiency and save money for businesses.

  • Speed. Drones can collect visual data faster than manual inspections, improving the efficiency of the entire inspection process.

     

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